Pumps/Vacuum technology Companies – Innovations – Products New CHEM-LZ series from WITTE customer in certain applications, however, is that they can also run dry and work against a closed valve, so that no dry-run protection or a bypass or pressure relief valve to switch off the pump has to be installed on site. Due to its design, a diaphragm pump has the property of stopping automatically as soon as a shut-off valve on the pressure side is closed. As soon as the valve is opened again, the pump starts up again. In addition to these obvious technical advantages, the following aspects were decisive for the customer’s decision to use eight compressed air-driven diaphragm pumps in addition to the four eccentric screw pumps: The test pumps supplied have proven to be very robust and, in special applications, could also be cleaned more easily and quickly than eccentric screw pumps, which is very important in the food industry. The higher operating costs to be expected due to the high compressed air consumption were not significant for our customer, since the pumps are only used sporadically and not in continuous operation. Also, in view of the significantly lower purchase price of the pumps and the expected repair costs, the energy consumption argument for these customer applications is not important. An aspect of compressed air-driven diaphragm pumps that should not be neglected is the noise caused by the escaping compressed air or by the mechanical movement of the pump (beating of the balls). When large 1.5” to 3” pumps work at a full 7 bar air pressure, it is often difficult to hold a conversation next to them. Despite the numerous advantages of diaphragm pumps, these pumps cannot be regarded as optimal for all applications, since in addition to an above-average level of noise pollution, high air consumption and strong pulsation must be expected. Ultimately, the decision for the “right” pump depends on many factors that often only the customer knows because of their different production processes. A purchase decision for the respective pump principle always depends primarily on the specific application, in addition to the basic advantages and disadvantages of the respective pump type. The new CHEM-LZ series, a drop-in replacement for Hermetic-LZ gear pumps. WITTE PUMPS & TECHNOLOGY GmbH now offers all users and operators of Hermetic-LZ- gear pumps an alternative solution. The LZ series discontinued by Hermetic in 2018 is still in operation in many plants. However, replacement pumps from the original manufacturer are no longer available, nor are spare parts. Repair and spare parts supply for defective pumps or wear parts is no longer guaranteed by Hermetic. WITTE PUMPS & TECHNOLOGY GmbH, with its more than 35 years of expertise in the gear pump business, has now taken on this field of application. WITTE now offers all users and customers an alternative pump. In agreement and cooperation with Hermetic, WITTE PUMPS & TECH- NONOLGY GmbH continues this series and takes over the design and manufacturing of the pumps under its own name CHEM-LZ. The pumps offered under the new name are absolutely identical in terms of dimensions, but are equipped with internal parts from the WITTE modular system. The user can thus easily exchange the pumps as drop-in replacement without having to modify the system and connections. The quality and grade of the pumps and components correspond to the WITTE standard. The pumps have exactly the same connection dimensions and the same technical equipment. The CHEM-LZ is offered with a single and a double mechanical seal, a magnetic coupling and the matching coupling connection. The advantage of this new series is that the internal parts come from the company's own modular system for the established chemical pumps of the CHEM series. Gear shafts and friction bearings are identical to those of the WITTE chemical pumps. This brings another advantage for the customer in terms of spare parts stocking. In the future, spare parts can be used for both pump types, provided the material pairing and size are identical. In the event of a replacement where a CHEM-LZ is no longer to be used, WITTE also offers a modification of its own CHEM series. The company specializes in customer-specific solutions for conveying tasks with gear pumps. Drop-in-replacement chemical pump of the CHEM-LZ series with magnetic coupling. JESSBERGER GmbH Jägerweg 5-7 85521 Ottobrunn, Germany Phone +49 (0)89 6666 33-400 Fax +49 (0)89 6666 33-411 info@jesspumpen.de www.jesspumpen.de WITTE PUMPS & TECHNOLOGY GmbH Lise-Meitner-Allee 20 25436 Tornesch, Germany Phone +49 (0)4120 70659-0 Fax +49 04120 70659-49 info@witte-pumps.de www.witte-pumps.com 58 PROCESS TECHNOLOGY & COMPONENTS 2022
Pumps/Vacuum technology Companies – Innovations – Products Intelligent pump systems Digital factory: Smart Monitoring tracks pump operation and provides operating figures The new monitoring system from LEWA lets operators sleep more soundly and makes pumps smart-factory-ready: In addition to detecting malfunctions and process deviations, Smart Monitoring also provides important key figures for the economic evaluation of the plant. LEWA provides additional support with operational analyses of the runtime data. Data sovereignty always lies with the operator. Fig. 2: The Smart Monitoring System is already cloud-ready and can be networked with other systems via the Microsoft Azure cloud. The continuous operation of pump systems in critical applications goes hand-in-hand with high expenditures for monitoring and maintenance. Recording plant operating parameters such as flow rate, temperature or pressure also often requires additional expensive and high-maintenance instrumentation. For this reason, LEWA GmbH, as a specialist for pump systems, has developed Smart Monitoring for its ecoflow and triplex models: A combination of sensors integrated into the pump and software-based evaluation provides the user with comprehensive information on the performance and condition of the pumps. Malfunctions and wear development are detected before they lead to unscheduled shutdown. This way, the service life of the pumps can be increased and maintenance can be planned more easily. LEWA also offers data analysis as a service. Here, customers not only receive a data-based assessment of the condition and operating efficiency of the pump, but also optimization recommendations for the entire system. More complex production processes require more pump know-how For reliable use of pumps and pump systems in everyday industrial applications, regular inspection of the units is absolutely essential. Wear and malfunctions must be detected before costly unplanned shutdowns occur. Time-consuming inspection rounds are thus the basis for repairs and maintenance work, but do not always capture all functional deviations. Because the requirements are increasing due to ever more complex production processes, the specific pump know-how of the operator is continuously decreasing. For these reasons, companies are turning to digital assistance systems to control and monitor the entire production line. But only if the plant components can also be integrated into these systems by means of interface integration and charac teristic value transmission, the step towards the smart factory – the digitized production facility – can be taken. Fig. 3: Thanks to the structure-borne sound characteristics, wear and tear on valves can even be detected before it becomes measurable in the flow rate of the system. Smart monitoring for networked pump monitoring To meet these challenges, LEWA GmbH, as a pump specialist with experience in critical applications, has developed a product for complete and networked pump monitoring: “Smart monitoring provides information about the performance and condition of the ecoflow and triplex metering and process diaphragm pumps based on up to 13,000 sensor signals processed per second,” explains Sebastian Gatzhammer, Development Engineer at LEWA. “In the process, data on structure-borne noise, hydraulic pressure, temperature and angle of rotation is collected by multiple sensors and processed by our software to come up with meaningful key figures.” This system largely serves as a replacement for inspection rounds, since digital monitoring immediately detects wear and malfunctions on Fig. 1: The data is transferred via standardized interfaces such as OPC UA to process control systems for data acquisition and visualization. (Photos © LEWA GmbH) PROCESS TECHNOLOGY & COMPONENTS 2022 59
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