machining center Thread grinding machine with intelligent solution Designed by the professional team of Jainnher Machine Co, the “Thread grinding machine with intelligent solution” features the following functions: ➢ status monitoring: helping to reduce the risk of accidents and unexpected downtime ➢ data collection for analysis: data-driven approach empowers continuous improvement and optimization ➢ built-in intelligent modules ➢ advanced fault diagnosis: minimizes downtime and ensures optimal equipment performance ➢ smart optimization The “Thread grinding machine with intelligent solution” utilizes AI technology to optimize the grinding process, enhancing process precision and increasing yield rates. It also provides more precise fault alerts and Thread grinding machine with intelligent solution diagnostics, allowing the technical team to monitor the machine status instantly through industrial computers. This effectively enhances the safety, efficiency and quality of the grinding process. further information: www.jainnher.com Green and compact linear motor drive wire cut EDM The UA432L “Green and compact linear motor drive wire cut EDM” seamlessly integrates modularity, high efficiency, and advanced energy-saving features. It has been recognized with the prestigious ISO 14955 EU certification and the Taiwan Excellence Gold Award, for its outstanding performance. Primarily developed for the European and American markets, the UA432L delivers excep - tional energy-saving capabilities, meeting the industry’s stringent demands for net-zero carbon emissions. The newly launched UA series represents a significant breakthrough in energy-efficient technology, designed specifically for precision molds and parts in the aerospace, automotive, energy and green energy sectors. By combining precision with simplicity, this series reinforces CHMER’s leadership in intelligent manufacturing. It exemplifies the companies commitment to advanced technology, and innovation, and providing transformative, efficient and sustainable manufacturing solutions. Product features: ➢ compact design: a newly engineered wire cutting structure reduces the machine’s footprint by 20 % compared to traditional models ➢ high-efficiency energy management system: integrated power-saving and water-saving systems reduce total processing energy consumption by 40% UA432L ➢ next-generation GenOS system: powered by a Linux-based operating system, the GenOS achieves 15 times faster computing performance; utilizing EtherCAT technology ensures high-speed responsiveness and exceptional scalability, meeting the demands of simultaneous multi-axis motion control ➢ 6 th generation AWT: reduces threading power consumption by 20 %, enhancing operational efficiency ➢ ECO cut mode: optimizes wire usage, reducing consumption by 42 % ➢ in-house UX1 linear motor: proprietary CHMER linear motor technology ensures frictionless operation, reduced maintenance costs, and higher accuracy than conventional ball-screw drives The UA432L is a testament to CHMER’s dedication to innovation and sustainability, offering the industry an unmatched solution for achieving precision and ECO-conscious manufacturing. further information: www.chmer.com 42 no. 2, May 2025
machining center Tool manufacturer from Thailand relies on VOLLMER The Thai town of Bang Wua has around 13,000 inhabitants and belongs to the province of Chachoengsao. The rural region is progressively attracting industrial companies, due to its proximity to the megacity of Bangkok. The tool manufacturer N.S.T. Machinery Company Limited set up a shop in Bang Wua in 2011 and has been a customer of Biberach-based sharpening specialist VOLLMER since five years. VOLLMER has been represented in Thailand since many years, and founded the VOLLMER Asia Pacific subsidiary in Bangkok just two years ago. Its customer N.S.T. Machinery is only 30 min outside of Bangkok, which makes personal on-site support very easy. Opening up new markets with the VHybrid 260 N. S. T. Machinery makes machining tools from carbide, HSS or PCD. In a few years it has become a top manufacturer of precision tools for industries like aerospace, medical, automotive and electronics. With 80 employees it serves about 160 customers, earning around five million Euro yearly. Narong Yimnuam, managing director, praises VOLLMER Asia Pacific for their immediate support and mentions their recent investment in a VHybrid 260 machine to enhance production. N.S.T. Machinery uses the VHybrid 260 to grind or erode up to 100 % of both carbide and PCD tools in a single set-up. The VHybrid 260 is based on multi-layer machining, which is implemented through two vertically configured spindles. The lower spindle can be used both for grinding and for eroding. Due to the robust kinematics and the VPulse EDM high-performance generator, N.S.T. Machinery can use the machine to produce the smallest microtools with diameters of 0.45 mm or less with the highest precision, performance and surface finish. Five wire erosion machines for PCD machining “Our aim is to make a name for ourselves as a specialist in cutting tools both in Thailand Due to the wire, N.S.T. Machinery can use the VOLLMER VPulse 500 erosion machine for precise machining, even of complex geometries and small inner radii – these structures are typical of multi-stage tools and bell-shaped tools and abroad, and to position ourselves on the global market in the long term with advanced technology and high-end quality”, adds Narong Yimnuam. “We have grown enormously, especially since entering the PCD sector five years ago. Five VOLLMER wire erosion machines from the VPulse and QWD series played a central role in this.” Four of the five VOLLMER wire erosion machines are VPulse 500 models. N.S.T. Machinery uses them to manufacture a wide range of PCD tools, from end mills, stepped reamers and moulds to special drills and step drills. Thanks to simultaneous path interpolation along five CNC axes the machining tools can be eroded precisely in a single set-up. As with the VHybrid 260, the centerpiece of the VPulse 500 is the VPulse EDM generator, which ensures a higher removal rate or improved surface quality. Due to the eroding wire, N.S.T. Machinery can use the machine for precise machining even of complex geometries and small inner radii – these structures are typical for multi-stage tools and bell-shaped tools. The relevant automatic settings enable unmanned tool machining around the clock. N.S.T. Machinery scores points with microtools “VOLLMER’s technologies and services align well with our company motto of quality, precision, timely delivery and innovative solutions for complex tool machining”, says Narong Yimnuam. “Through collaboration with VOLLMER we aim to enhance our employees’ skills to better meet our customers’ needs. A VGrind 340S tool-grinding machine will soon join our fleet.” This machine, operating since the end of 2024, produces delicate microtools for industries like medical and electronics, efficiently grinding small carbide tools. It features a tool steady rest for optimum concentricity and an optional back rest for longer drills. further information: www.vollmer-group.com no. 2, May 2025 43
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