hpt 2025-#3

components Clamping and

components Clamping and automation solutions for all production needs The future of metalworking is flexible, precise and automated. At EMO 2025 in Hanover SCHUNK will demonstrate how flexible clamping devices, modular automation concepts and global engineering expertise help companies to make their processes efficient and future-proof. How can companies future-proof their processes in times of global uncertainty, increasing competitive and cost pressure, and a shortage of skilled workers? This question is more rele - vant than ever for the metalworking industry. The world’s leading trade show for production technology, provides the answers. At SCHUNK visitors can expect practical manufacturing modules that make in-machine part handling and machining easier, more flexible and more resource-efficient. Efficient machine tool automation Automated loading and unloading are key drivers for increasing productivity and efficiency in the manufacturing process. But which automation solution fits which production environment? The application specialist provides guidance and offers a wide range of automation types tailored precisely to the requirement of batch sizes, workpieces and manufacturing processes. The focus is not only on providing users with the right components but also on supporting them from the start with solid expertise and the right steps. New clamping solutions for a wide range of applications In addition to automation SCHUNK also offers all the modules for versatile and quick-change workpiece clamping within the machine. For the machining of complex workpieces The new ROTA THW3 2+2 power lathe chuck NSE3-PH 138 IOL or small batch sizes, the company presents new clamping solutions specifically tailored to the requirements of flexible manufacturing environments. With the KONTEC KSC-5X, SCHUNK expands its product family of 5-axis vises with a powerful centric vise. It was specifically developed for demanding machining operations. Its taller base jaws, combined with a market-unique selection of system and top jaws, enable clamping of complex workpieces while maintaining optimal accessibility. Thanks to a quickchange spindle system the vise can be quickly and easily adapted to new clamping tasks. Thanks to the integrated interface for quick-change pallet systems, it seamlessly fits into the comprehensive modular system for clamping technology, offering versatile combination options for highly efficient workpiece clamping. SCHUNK is also clearly moving towards flexibility with its lathe chucks. Following the manual lathe chucks, a 2+2 jaw compensation chuck is now available for power lathe chucks as well. Thanks to its innovative drive concept, the new ROTA THW3 2+2 power lathe chuck enables centrically compensating workpiece clamping for any geometry – from round and cubic to irregularly shaped parts. Equipped with a patented sealing and permanent lubrication system as well as a quick-change jaw system, it strikes the perfect balance between low maintenance and short setup times while consistently delivering high clamping forces. Tailor-made with SCHUNK engineering Every production environment is unique, and standard solutions are not always the best choice. SCHUNK supports its customers with a structured process for developing tailormade solutions. From precise requirements definition and design to manufacturing and integration, SCHUNK supports its customers every step of the way – creating customized 54 no. 3, September 2025

components solutions that are precisely matched to their production requirements across a variety of industries. One example: perfectly fitting hydraulic clamping devices for turbine rotors in the aerospace industry – validated and optimized using digital simulation tools. Standardized turnkey solution While customized developments are essential for complex requirements, small and medium-sized enterprises in parti cular need practical, easy-to-implement concepts. This is where SCHUNK comes in with its new modular GROW automation cells. These standardized turnkey solutions are CE-certified, intuitively operable and flexible adaptable – specifically designed to automate production processes quickly and efficiently. Whether for laser marking or parts separation, GROW enables companies to optimize their production without extensive prior knowledge – while benefiting from high reliability and scalability. Data-based process control in real time With the increasing automation and digitalization of machine tools, intelligent process monitoring is becoming more and more important. SCHUNK’s electric and sensorequipped clamping systems enable real-time monitoring of process-relevant conditions – including the status of clamping devices and workpieces, or the vibration behavior of tools. This not only ensures greater safety and full transparency GROW Marking but also allows for easy integration into existing machine con trols – a key foundation for futere production. A major highlight will be the battery-powered clamping devices, which can be integrated wirelessly – for example, via radio solutions from common measurement system providers or via IO-Link Wireless. At SCHUNK’s booth visitors can experience the benefits of these technologies in a live demonstration. EMO 2025, hall 3, booth I26 further information: www.schunk.de Werth multisensor systems perfectly integrated in all dimensions Among other things, Werth Messtechnik has developed small multisensor coordinate measuring systems in various accuracy classes. A new rotary/tilt axis in a cost-effective and compact design can now be installed on all of these machines. The compact Werth ScopeCheck® S series is the perfect entry into 3D CNC multisensor metrology. The rigid granite construction with protected components and temperature compensation enables economical measurements in the production environment. The potential of highly accurate sensors can be fully exploited with the machines in the Werth VideoCheck® S series, which have a similar measuring range. Werth offers probably the largest selection of sensors for an economical solution to many measuring tasks with just one machine. This includes unique sensors such as the patented Werth Fiber Probe® 3D. With the new VideoCheck® MZ the proven multi-ram concept with up to three independent sensor axes is also available in this machine class. This enables maximum flexibility when using multisensor systems. The accessibility of the workpiece geometries and the measuring range are not unnecessarily restricted. Complex workpieces can be fully measured with rotary/ tilt axes. A new rotary/tilt unit in a cost-effective and compact design is now available for small machines. The new axis Werth VideoCheck® MZ with compact rotary/tilt axis for heavier workpieces is ideal for the production environment and can be installed in any orientation on the measuring machine. It can be qualified automatically, after which the position and radial runout are corrected in the background by the WinWerth® measurement software for each measurement. The rotary/tilt axis is also suitable for heavier workpieces, such as valve blocks and housings. With a rotary/tilt unit almost all geometry elements can be made accessible for each sensor and measured in the same workpiece coordinate system. This also enables the measurement of details such as opposing bores and undercuts. further information: www.werth.de no. 3, September 2025 55