machining center
machining center “Partner for precision and profitability” At EMO 2025 ANCA will present a range of new products and services designed to help cutting tool manufacturers overcome today’s key challenges – such as labor shortages, shifting market dynamics and the need for greater resource efficiency. Drawing on the group’s deep technological expertise and leveraging the latest advances in digitization and artificial intelligence, ANCA’s engineers and product experts have developed innovative solutions across its entire portfolio of machines, software, automation, and services. These offerings are tailored to support customers not only in navigating difficult times, but also in seizing new opportunities in an evolving market. “Profitability comes from two key pillars: manufacturing the highest quality tools and optimizing production costs” said Edmund Boland, GM of ANCA CNC Machines. “At ANCA we’ve built our reputation on delivering both – with precision solutions backed by over 50 years of innovation. To celebrate EMO’s 50 th anniversary we’ll showcase a range of new developments designed to help our customers boost efficiency, meet higher specifications and expand their product range.” ULTRA technology powers the next generation of precision At EMO 2025 ANCA will showcase its latest advancements built on ULTRA technology – a breakthrough integration of nanometer-level axis control, intelligent servo algorithms and a precision package combining mechanical design, advanced software, and AI enhancements. Developed through ANCA’s unique vertical integration, ULTRA technology forms the foundation for unmatched grinding accuracy, repeatability and production efficiency. As part of this platform ANCA will unveil two market-leading innovations: MicroX ULTRA – the industry’s most precise micro tool grinder, purpose-built for high-volume production of tools as small as 0 0.03 mm. It features nanometer control, in-process laser measurement and proprietary Motor Temperature Control (MTC) to ensure thermal stability. Live demonstrations will include 0 0.03 mm ballnose with fast wheel changes. MX7 ULTRA – showcasing flexible, high-volume production of indexable inserts with complex profiles and multiple tips. It combines 5-axis profile grinding with ANCA’s patented MTC and offers one-clamp solutions with automatic profile and rake face compensation, enabling fast changeovers without compromising precision. To demonstrate the wider potential of insert grinding, co-exhibitor Mitsubishi will display complementary EDM dress technology at the ANCA stand. This collaboration showcases the advantages of refined process integration, seamless data exchange and end-to-end The MicroX ULTRA brings the advantages of ANCA’s Ultra technology to micro and nano tool manufacturers; fast wheel change and optimized axis layout, as well as intelligent process optimization allow for top results digitization along the production chain – improving results and efficiency in insert manufacturing. Another market premiere at EMO will be ANCA’s EPX-SF advanced stream finishing machine which optimizes tool performance and improves tool edge IP for a competitive edge. New features include a multidiameter tool gripper, simplified drum swapping mechanism, enhanced coating performance, faster 45 % loading/unloading cycle time that has been reduced to 25 s and smart recipe fine-tuning using output feedback. Live demonstrations at EMO will showcase closed-loop 6 mm tool cycles with full comparative reports, and displays of EPX-SF ULTRA performance tools and polished medical implants. CPX Linear – designed for high-volume blank grinding, the CPX Linear delivers high material removal rates, enhancing productivity, precision and process stability. Achieving surface finishes of < 0.2 Ra, the machine features automated in-process OD measurement and auto-loading capabilities for diameters ranging from D3–D20 mm – all within a large working envelope supported by a powerful roughing spindle. Now equipped with flat grinding capability, the CPX Linear offers even greater versatility, enabling manufacturers to process both cylindrical and flat features in a single setup. Together with GDS clamping technology, who are also coexhibiting at the stand, the CPX goes as far as grinding 32 mm blanks and even processing sintered blanks. Software solutions for a competitive edge ANCA’s industry-specific software solutions enable productivity gains, performance improvements, faster cycle time and better user experience – maximizing efficiencies and maintaining quality while lowering the cost per tool. Launching at EMO is ANCA’s new software package for special inserts InsertsPRO. This dedicated software addresses user-friendliness and introduces new technology features 44 no. 3, September 2025
machining center like finished part simulation, rake face compensation, chip breaker calculation and automatic clamping orientation to produce superior inserts fast and flexibly. With advanced simulation for ‘first-time right’ production and optimized grinding strategies to improve cost-effectiveness, InsertsPRO is designed to meet current and future insert production requirements. ToolRoom RN35, ANCA’s latest grinding software release, features feedrate optimization and airtime reduction, delivering up to 20 % shorter cycle times. Along with profile fluting enhancements and VRML import into iGrind, the RN35 release is packed with powerful features to boost productivity, enhance tool quality and deliver exceptional surface finishes. ANCA’s simulation software CIM3D comes with advanced tool comparison features to accelerate design validation. ToolDraft is the software module that creates perfect tool drawings based on blanks specifications, using grinding wheel packages and much more directly from the simulation without CAD knowledge. Visitors in Hanover will be the first to see updated features for quicker and easier creations of tool and wheel drawings. First and forward: ANCA’s automation solutions ANCA Integrated Manufacturing System (AIMS) enables customers to maximize high-quality tool production while minimizing cost per tool, scrap rate and drastically reducing labor requirements. Intelligent automation boosts productivity, scalability and repeatability, increasing machine utilization by 15-20 % and doubling the operator-to-machine ratio. AIMS Automate enables autonomous production, streamlining control and logistics for optimal output and freeing skilled workers for higher-value tasks. AIMS Connect is ANCA’S job management, digital work instruction and operator guidance solution that provides digital production control and simple integration of existing machines. AIMS Connect achieves productive manufacturing by removing chances for operator error, introducing asset tracking and traceability which allows easy and tracked tool production workflows, independent of batch sizes. EMO 2025, hall 11, booth F34 further information: www.anca.com WAAM as a sustainable alternative to milling GEFERTEC demonstrates at EMO how large metal components can be produced efficiently and sustainably by using WAAM. The technology reduces material usage, lowers CO₂ emissions and opens up new possibilities in component design. Visitors can receive on-site consultations for their specific applications. At this year’s EMO in Hanover GEFERTEC is showcasing its innovative technology for the additive manufacturing of large metal components. The focus of their exhibition is on Wire Arc Additive Manufacturing (WAAM) – an established process positioned as a resource-efficient and economical alternative to conventional milling. GEFERTEC will be demonstrating how WAAM can be used to produce complex components efficiently, with minimal material waste and in an environmentally friendly manner. Instead of subtractive machining, metal is applied layer by layer, significantly reducing material usage. The process uses standard welding wire and boasts high build rates, low material costs and ease of handling. Another advantage: users can significantly reduce their CO₂ footprint – a compelling argument in times of increasing demands for sustainable industrial processes. At GEFERTEC’s booth industry professionals have the opportunity to bring their specific manufacturing challenges and receive personalized consultations. The experienced team of experts is ready to explain the entire WAAM process – from This impeller is used in pumps or compressors to transport gaseous media. The blades are subjected to significant wear and need regular replacement. GEFERTEC developed a process to specifically renew these parts on the cone using WAAM component design to the economic evaluation of the method in specific applications. This includes extensive knowledge gained from over 250 completed customer projects. “As a pioneer in the field of WAAM, we have extensive application experience and the largest number of industrially manufactured WAAM components worldwide” explains Johannes Zuckschwerdt, managing director of GEFERTEC. At the booth examples such as a repaired impeller with newly applied blades illustrate the possibilities of the process – a typical scenario for applications in the energy or aerospace industries. The technology is already in use in industrial continuous operation at customers like Siemens Energy – for example, in a three-shift system for the production of components with volumes of up to 8 m 3 . EMO 2025, hall 12, booth D74 further information: www.gefertec.de no. 3, September 2025 45
