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hp tooling 2022 #2

  • Text
  • High precision
  • Resource consumption
  • Energy consumption
  • Harnischcom
  • Carbide
  • Measurement
  • Solutions
  • Skiving
  • Materials
  • Milling
  • Manufacturing
  • Machining
  • Grinding
■ Carbide grade for machining superalloys ■ Sharpening skiving cutters ■ ■ Spotlight on energy and resource consumption ■ Measuring and positioning cycles synchronise exactly ■

materials & tools Gear

materials & tools Gear cutting to the power of three Gear broaching, gear milling and gear skiving are the three core areas targeted by the joint campaign of Paul Horn GmbH and DMG MORI Gear broaching, gear milling and gear skiving – otherwise known as the technology cycles: gearBROACHING, gearMILL, gearSKIVING. Paul Horn GmbH and DMG MORI have launched a campaign covering these three core areas in gear cutting to demonstrate the high performance of the solutions that have been jointly developed through a combination of machine, cycle and tool. A major advantage is that many existing machines can be adapted to the individual processes. Gear milling with standard tools up to module 3 achieves a gear quality of ≥ 5. Gear quality of ≥ 9 can be achieved when gear broaching internal and external gears up to module 4. To provide practical proof of these results, there will be numerous events and trade fairs in 2022 that will focus on the joint gear cutting processes developed as part of DMQP (DMG MORI Qualified Products). The first event will be the DMG MORI Open House in Pfronten May 9 th to 21 st . The exclusive DMG MORI technology cycles assist shop floor programming for increasing productivity and safety as well as for expanding machine capability. The advantages are clear: up to 60 % faster programming, error minimisation through conversational programming, new technologies (gear cutting) and the technology know-how stored in the application software. As far as the tool is concerned, Horn’s standard or customerspecific special tools may be used, depending on the process and application. When skiving internal and external gears, sizes up to module 8 are possible in gear quality up to ≥ 7. further information: www.phorn.de 10 no. 2, May 2022

materials & tools Introducing carbide grade that excels in machining superalloys Rotary tools made from new rod blanks show improvement in tool life on INCONEL ® workpieces Hyperion Materials & Technologies, a leading global materials science company that develops hard and super-hard materials for a variety of industries and applications, announced today the launch of its grade AM110 TM tungsten carbide rod blanks that excel in machining superalloys such as INCONEL. Hyperion’s materials experts specially engineered grade AM110 to optimize the hardness, toughness and galling resistance required for machining superalloys in today’s demanding industrial applications. Some of the targeted markets include aerospace, medical and energy, where quality and productivity are critical to manufacturing precision components. “We are continuously working with our toolmaker customers to develop improved grades and products that help them solve their biggest challenges,” said Ron Voigt, chief executive officer of Hyperion. “Machining superalloys brings a different set of challenges due to intense heat and high pressure on the tooling. Our AM110 grade of carbide rods can overcome these challenges, producing tooling that delivers more predictable results with cutting edges that break less often.” Testing at Hyperion demonstrated that end milling tools made with grade AM110 rod blanks performed 35 % better on INCONEL workpieces compared to conventional tungsten carbide grades. “One of Hyperion R&D’s strengths is the ability to effectively combine our knowledge of customer applications, expertise in machining mechanics and deep exper tise in materials science to develop cutting-edge carbide grades that deliver both productivity and durability,” said Biju Varghese, Hyperion’s vice president of Engineered Solutions and Global R&D. “Our research and development team achieved the ideal composition with grade AM110 and delivered a product that provides a superior balance between wear, galling and toughness for superalloy machining.” Hyperion offers grade AM110 carbide rods in a variety of dimensions and finishes and as sintered or ground to ISO h5 or h6 tolerances. Innovation Award at GrindTec for AM110 TM Hyperion Materials & Technologies collected an Innovation Award at GrindTec trade show in Augsburg, Germany, for its AM110 grade of tungsten carbide rod blanks used to make tools for machining superalloys. “Winning this award is a testament to the hard work of everyone on the Hyperion team,” said JP Camardo, general manager of Carbide Rods at Hyperion. “From the teams in the field to the research and development group, it was a true team effort to develop the ideal composition with grade AM110, delivering a product that provides a superior balance between wear, galling and toughness for superalloy machining.” further information: www.hyperionmt.com Precise and productive CBN profile grinding discs Liebherr-Verzahntechnik GmbH One-, two- or three-ribbed CBN profile grinding discs for internal gears – High-quality internal gears for low-noise use in gearboxes – Increased load capacity due to the high residual compressive stresses with CBN grinding – Individual grain sizes for different applications – Shorter grinding times – Roughing and finishing in a single process – Longer tool life – Time-consuming dressing not necessary with CBN tools Liebherr-Verzahntechnik GmbH, tools.info@liebherr.com, www.liebherr.com Grinding Hub: May 17-20 Hall 7, Booth C02

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