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hp tooling 2021 #4

  • Text
  • High precision
  • Harnischcom
  • Tooling
  • Milano
  • Solutions
  • Precision
  • Clamping
  • Components
  • Materials
  • Manufacturing
  • Machining
  • Grinding
The journal of hp tooling is an english, global publication on all aspects of high precision tools, accessories and their applications.

World’s leading trade

World’s leading trade fair for grinding technology GrindTec 2022 15 - 18 March | Messe Augsburg | Germany | www.grindtec.de EMO MILANO report new high-performance coatings They are less than 0.005 mm (0.0002") thick, yet still an essential part of modern tool technology: tool coatings extend the service life of carbide tools by over 1,000 % compared to their uncoated counterparts. The high-performance coatings IG6 and SG3 are testament to Horn’s engineering expertise in tool finishing. IG6 – a copper-coloured aluminium-titanium-silicon nitride (Al- TiSiN) coating – is designed for use in machining groups p and M with the S224 and S229 grooving systems. In conjunction with the adapted carbide substrate, the coating allows for faster material removal rates and significant extended service life in steel machining applications in the aforementioned machining groups. The standard inserts are available from stock. For special designs, Horn Greenline orders can be delivered within five working days of the customer signing off on the drawing. SG3 is designed for use with titanium and super alloys, as well as in hard turning and hard grooving applications. The coating can be applied at temperatures of up to 1,100° Celsius (2012° F). The coating delivers an outstanding performance when working with materials that are difficult to machine. The advan tages of the tool coating have been proven on selected HORN tool systems, the product is available from stock for the Supermini ® system type 105. The in-house coating ensures both high quality and fast delivery times. Horn has developed a high level of expertise in the coating of precision tools over the last 15 years – starting with five employees and one coating system and growing to over 50 employees working across fourteen coating systems and the accompanying peripheral equipment in the coating department. Engineers are constantly re search ing on existing coatings and developing new ones, always with the aim of creating even higher-performance tool coatings. SG3 for titanium, super alloys, in hard turning and hard grooving applications Also, Horn invests in new, modern technologies. 2015 the company CemeCon delivered the first of three HipIMS systems, being the first worldwide as well. The high power impulse magnetron sputtering technology has several advantages and provides new opportunities when coating precision tools. It enables a formation of coatings that are very dense, compact, extremely hard and tough. They have a very homogeneous structure and exhibit an even coating thickness, even with complex tool geometries. further information: www.phorn.de Delivering innovative machinery for today’s industrial sector NIDEC MACHINE TOOL CORPORATION, as one of the newest members in the Nidec Group, also participated in this year’s exhibition. NIDEC MACHINE TOOL focuses on the design, manufacture, sales and consulting services associated with machine tools, cutting tools and related products. In close partnership with its customers, NIDEC MACHINE TOOL is dedicated on delivering innovative machinery that meets real-world needs of today’s industrial sector from automotive and robotics to aerospace. At home in the area of gear production and large machine tool applications, NIDEC MACHINE TOOL also presented its latest development in the field of Additive Manufacturing. The development of the LAMDA metal 3D-printing family has been one of the key milestones of the company in recent years, bringing the experience and the latest technological development together and therefore preparing for the future. The ability to manufacture parts up to 2.5 m without atmosphere by using the unique technology of Local Shield and completely monitored with the use of Artificial Intelligence enables new possibilities in the world of metal manufacturing. But within gear production technology as well, NIDEC MACHINE TOOL showed its most recent developments to support the transition into the new era of electric mobility. New features of the ZE16C and ZE26C external gear grinding family, which improve not only gear quality by itself but help to make machining more efficient and more environment friendly, were demonstrated. Additionally, the world’s only Internal Generating Gear Grinding process was explained and demonstrated live by NIDEC MACHINE TOOL’s engineers. The ZI20A is the first machine that offers this process for a mass production environment. It introduces a very efficient method to hard finish internal gears for the extremely high speeds of EV-planetary transmissions. further information: www.nidec.com 20 no. 4, November 2021

World’s leading trade fair for grinding technology GrindTec 2022 15 - 18 March | Messe Augsburg | Germany | www.grindtec.de The evolution in CnC EMO MILANO report Mitsubishi Electric has launched the M8V series, an innovative range of controllers for CNC machining, at EMO MILANO 2021. The products represent an evolution of CNC operations, as they are the first to offer built-in Wi-Fi, in addition to cutting-edge performance combined with an intuitive and easy to use framework. Mitsubishi Electric’s M8V series is an innovative range of controllers for CNC machining designed to support digital transformation strategies Designed to support digital transformation strategies, the controllers can boost productivity while enabling smart manufacturing applications. In line with EMO MILANO 2021’s theme “the world innovation starts here”, Mitsubishi Electric demonstrated how its new M8V CNC series will enable the future of metalworking. Maximum accessibility As the only CNCs that can be directly connected to WLAN networks, the M8V series of controllers is a key enabler of advanced Industrial Internet of Things (IIoT) environments for smart, data-driven manufacturing. Thanks to an original noise immunity design, users can reliably and securely operate as well as monitor CNC machine tools from anywhere, at any time, via connected devices, such as tablets. Ease of use is also at the heart of this new CNC series. The interactive panel interface supports 4-point multi-touch gestures, offering a user experience similar to operating a smart phone. Its intuitive design also enables users to easily control and monitor key processing parameters. Furthermore, programming is simplified and streamlined, thanks to the Job Lathe wizard that guides users through installation and setup. Therefore, it is easy to interact with the controller, even for staff with no expertise in G-code. next-level CnC performance The M8V CNC series also offers unmatched capabilities in terms of precision and speed. The combination of a dedicated CpU, innovative OMR-CC control technology and automatic cutting load control helps businesses to minimise machining time while benefitting from extreme accuracy. In effect, these features help to deliver high-quality products and reduce cycle times by at least 11 % in comparison to previous models while also lowering path errors by 15 %. Metalworking applications can also take advantage of a high number of axes for machining centers and lathe systems as well as doubled fine segment processing capacities, which can reach 540 kilo-blocks of code per minute. further information: www.mitsubishielectric.de no. 4, November 2021 21

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