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hp tooling 2019 #1

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The journal of hp tooling is an english, global publication on all aspects of high precision tools, accessories and their applications.

news & facts Taiwan

news & facts Taiwan International Machine Tool Show 2018 was founded in 2010. Since then, it has become one of the most important metalworking exhibitions in Asia. The number of visitors continues to break new records. Currently, it is the most-visited machine tool show in Taiwan. Over the years, the theme and exhibited products have directly reflected the progress of Taiwan’s industrial development, gaining much traction from the world. The size of the entire “2018 Taiwan International Machine Tool Show” and number of participating manufacturers have broken historic records. In total, 720 exhibitors have signed up for the show, while the number of booths has reached over 4,300. The total area of the venues is 91,000 m 2 , an 8 % increase compared to the last show. This year, the event showca ses various metal cutting machine tools, metal forming machine tools, machine tool accessories, fluid power transmission components, electrical control systems and peripheral devices, cutting tools, tool holding & work holding devices, tools, measuring equipment, etc. Also, single smart machines, automation manufacturing cells built by “integral machine tools and automation equipment (e.g. robotic arms),” and production lines are also present. These exhibits allow all visitors to experience the different features of Taiwan’s machine tool supply chains and rich metalworking techniques. Government-academia-industry partnership a leap into Industry 4.0 Following the trends towards Industry 4.0, the global manufacturing industries are gradually blending the elements of smart manufacturing into their overall manufacturing processes. This allows the manufacturing systems to properly handle unpredicted situations through adequate and efficient work methods at the right time. In the light of this, the government has been proactively leading the Taiwan industries to upgrade from “precision machines” to “smart machines” to create more jobs and increase the output of all factories and production lines, hoping to transform central Taiwan into the capital of smart machines. Most Taiwanese machine tool manufacturers have entered the area of “smart machines,” and strove to develop smart parts, integral smart machines, smart product lines, and smart factories. Also they try to achieve product differentiation with customized software and human-machine interfaces, thereby enhancing the added value of the machine tool industry. Focus on international communication enhancement of industry value Chairman of Taiwan Machine Tool & Accessory Builders’ Association, Yen Jui-Hsiung said that the machine tool industry produces the biggest output in the machinery industry in Taiwan. With the most complete value chain system, it has an export share of 79 % as well a market share equal to 6 % worldwide, rendering Taiwan the world’s seventh biggest producing country of machine tools and the world’s fifth biggest machine tool exporter. Meanwhile, in terms of machine tool accessory, apart from satisfying domestic production needs, Taiwan also sells products to global markets, providing services for major machine tool customers, including China, the U.S., Japan, and India, etc. In recent years, Taiwan’s machine tools have performed especially outstanding in the development of new machines and international expansion. Taiwan’s machine tool industry has gained its fame with its high quality and reasonable prices; it has a significant influence on global markets with products manufactured for automobile and motorcycle, aviation, railway transportation, 3C devices, molds, and all kinds of machine components. Last year, due to the increasing demands from the manufacturing industries in China, the U.S., Turkey, and the EU, the export value of Taiwan’s machine tool industry of the first three quarters in 2018 had achieved 2.3 billion USD, an impressive 13.3 % increase compared to the same period last year. TMTS 2020 will be held from November 10 to 14, 2020. further information: www.tmts.tw/en/ 26 no. 1, April 2019

Taiwan International Machine Tool Show 2018 news & facts FEMCO smart wheel automation FEMCO is one of the largest machine tool makers for solutions to the “Alloy wheel manufacturing industry” for passenger cars and motorcycles. Until now FEMCO has supplied more than 2,500 machines all over the world. They offer complete solutions: machines, Vision system, clamping systems, engineering, automation, measuring, cleaning, laser marking and after-sales service. FEMCO offers vertical solutions (including single and double turrets) or horizontal solution. AVM is a real-time inspection system, which captures im portant quality parameters which need to be controlled. AVM offers various benefits including data collection, data analysis and yield & machine status, which can be used for machine optimization. Laser marking machines engrave QR-codes on each work piece which can store complete quality details of work pieces which can be used to trace the process, quality details of that particular wheel. The present solutions are ready for Industry 4.0. FEMCO BMC-110R1 – the facing plate of this machine is a U-axis that can do drilling, milling, tapping and boring. It uses an independent power drive system to lead the U-axis for turning. It also uses less tools but with a higher accuracy, and it’s available to adopt to ATC. FEMCO BMC-110R1 are designed for complex process, suitable for manufacturing small connecting pipes and valves further information: www.femco.com.tw Awarded by Taiwan Excellence Smart machine box (SMB) and intelligent sensors LNC exhibited the SMB (smart machine box) with smart sensors and cloud platform (Webaccess) in TMTS 2018 to demonstrate LNC’s total solution of smart manufacturing! In the past, LNC has been focusing on high-quality and high precision controllers for years; recently, dedicating on developing EtherCAT servo motor, inverters, expansion IO modules and relative EtherCAT accessories, nowadays, LNC devotes on promoting intelligent machines and intelligent manufacturing. To achieve the goal, LNC launches a total solution including smart mechanical box (SMB), smart sensors and cloud system to the market. Unlike the general SMB solutions on the market which are focused on networking and data acquiring, the LNC smart box solution supports Fanuc, Mitsubishi and Siemens control systems and offers several powerful functions: axis control (ex: rotary table), EtherCAT communication interface and for internal/external accessories connection and also support robot control, RFID, Spindle monitoring, vision system connection, smart sensor and many other intelligent functions. About the smart sensors, LNC is introducing the market vibration sensors (SVI-1000 and SVI-2000) and thermal control module to fix the impact caused by the key factors in manufacturing processing: vibration and temperature. The vibration sensor series includes two models: SVI-1000 and SVI-2000. SVI-1000 detects lower vibration frequency range; SVI-2000 can do higher performance and supports EtherCAT interface with a communication slave, ETS-1000. With EtherCAT architecture, one slave is able to support four (max) SVI-2000 sensors and just expanding more slave mo - dules for more sensor connection. Considering the scena rio of sensor application, SVI series are given extremely strict hardware protection: IP67 compliance, impact and vandal proof and anti-interference. In software, LNC offers built-in Fourier transform to provide both time-domain and frequency-domain functions; furthermore, LNC supports autodetection of abnormal vibration during processing. The section of program would be marked in red. This intelligent function not only helps machine processing monitoring, but is also very useful for users to identify the abnormal sec - tion for further correction or program optimization. Plus, LNC cloud platform is also ready for remote monitoring and central management. Presently, LNC cloud platform pro - vides standard function pages: utilization rate, machine infor mation, maintenance scheduling and management, pro - cessing program management, alarm report, report ex porting and more are in development. Being assisted with LNC total solution, we have the confidence to announce LNC will bring the intelligent manufacturing reality! As a well-known brand of Taiwan control system, LNC is committed to promoting smart machine and intelligent manufacturing. With this concept and efforts, LNC Smart Machine Box (SMB) won the Taiwan Excellence Award in 2017 and the smart sensors also made it in 2018. The honor of the Taiwan Excellence Award is the best affirmative for the effort and professions of LNC. further information: www.lnc.com.tw no. 1, April 2019 27

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