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food Marketing - Technology 5/2022

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  • October
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food Marketing & Technology is the international magazine for executives and specialists in the food industry.

Packaging Simplifying

Packaging Simplifying Complex Processes Sustainability, safety, energy efficiency – the list of requirements when building a machine is long. When it comes to the automation of packaging systems such as FFS machines, for example, engineers need to ask themselves what the ideal solution might look like. Configuring individual components takes a lot of time. SEWEurodrive’s StarterSET, however, offers a fully comprehensive automation solution that covers everything from the hardware and software to the cloud. by Hans-Joachim Müller It’s not just amateur gardeners who need green fingers – sustainability actually becomes a key focal point much earlier on in the supply chain, when their seeds are being packaged. Materials that can be recycled and composted are growing in popularity. This places special demands on the automated packaging process, during which vertical FFS (form, fill & seal) machines are used to package bulk materials such as tea. The individual steps of the fully automated process not only need to dovetail perfectly to enable high throughput, the machine also needs to be operated with maximum energy efficiency. “On top of that, we are seeing more and more sustainable paper packaging being used instead of film and foil,” explains Alexander Hack, Strategic Portfolio Manager at SEWEurodrive. However, what initially sounds like a simple change presents many machine engineers with new challenges. This is because paper tears more easily than film and foil. Machines need to be able to control the packaging process very sensibly so that packaging doesn’t get damaged and failures don’t occur. Furthermore, the most important factor in operating FFS machines is that they provide all-round safety for both the operator and the machine. StarterSET makes life easier for machine engineers Is there an easy way to meet all the relevant requirements? This is the question engineers ask themselves when it comes to automating their vertical FFS machines. Although there are plenty of solutions on the market, engineers often have to put the individual components together themselves before they can benefit from a fully comprehensive automation solution. This takes a lot of time and, ultimately, the individual components will not be perfectly coordinated end to end. It is also becoming increasingly important to incorporate packaging Everything from a single source – the StarterSET significantly reduces the time needed for engineering and projects, which cuts costs for the machine builder. systems intelligently into the overall production line and to make end-toend communication possible. This is almost impossible to achieve without an overarching solution that dovetails and communicates perfectly. That’s why SEWEurodrive has developed a fully comprehensive, modular automation solution for vertical FFS machines that makes life easier for engineers. The StarterSET, which includes forming, filling and sealing automation solutions that dovetail perfectly for FFS machines, is ideal for even challenging filling processes and ensures maximum effectiveness and quality in the packaging process. A modular concept ready for immediate use Hack is keen to emphasize a number of points: “It was important to us to develop a very finely cascaded modular concept. In concrete terms, this means our customers can start using the StarterSET straight away and extend it in line with their needs in an easy, flexible way. As we say, you can do everything, but you don’t have to.” This holistic solution includes perfectly coordinated software and hardware packages. Among other things, the StarterSET includes servomotors from the CMP50 series, matching PxG planetary servo gear units, compatible servo drives and a higher-level controller for automation and motion synchronization. It also contains coordinated I/O modules, a web-based HMI operator panel for easy machine operation and displaying the processes, plus the Movikit software modules embedded in the controller. What’s more, it can be extended with complete safety modules and advanced safety functions. “Our customers don’t just get the individual components – they get an entire automation solution from a single source. They therefore benefit 34 food Marketing & Technology • October 2022

Packaging The Movikit software modules are easy to start up and offer a whole host of benefits for the packaging process, including maximum seal quality, a perfect printed design and the correct web tension for the packaging material from SEWEurodrive’s extensive expertise, excellent quality, safety and comprehensive cost savings,” Hack explains. Parameterization instead of programming The heart of the StarterSET is a software bundle consisting of Movikit software modules that are embedded in the controller. This machine-specific and comprehensive software package includes preprogrammed modules that can be used for everything from simple drive functions to sophisticated motion control functions. For example, the software modules in the vertical FFS machine ensure maximum seal quality, a perfect printed design on the product, the correct web tension and precise dispensing of a bulk material such as tea. These functions can be implemented within a very short time by means of parameterization and programming, since the Movikit modules are preprogrammed and, consequently, easy to start up. “This saves our customers a lot of time and still gives them the option of making customized adaptations,” Hack explains. “That’s because the modules can be configured flexibly,” he continues. SEWEurodrive achieves this by working with an open source code. This means application engineers can freely adapt vital aspects relating to the machine, such as customized sequences or process chains. “This is where the holistic approach of our StarterSET comes to the fore – it offers a combination of modularity and flexibility. It saves a lot of time, and Perfectly coordinated software and hardware packages make the StarterSET a fully comprehensive automation solution. Siegling – total belting solutions A POWERFUL, EVEN MORE HYGIENIC SOLUTION SIEGLING FULLSAN For businesses that can’t take risks. When it comes to hygiene, you can now rely on uncompromising safety with Siegling Fullsan. The homogeneous conveyor belt is extremely easy to clean and protected from contamination by oil, grease, moisture and bacteria. Siegling Fullsan – a powerful solution. Exceptionally hygienic due to homogeneous polyurethane Closed, smooth surfaces, scraper friendly Available belt widths of up to 2000 mm food Marketing & Technology • October 2022 Scan for more details 35 fullsan.forbo.com Key No. 100619

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